IOT3Sixty
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OEE Analytics & Reporting

See Where Production Performance Is Being Lost

Track OEE across lines, batches, and operations to understand performance, quality, downtime, and production losses.

OEE Visibility

Lines, batches & operations.

Loss Analysis

Downtime & production losses.

Performance Insights

Quality, output & performance.

Common Challenges

Is Your Production Team Facing These Challenges?

Knowing the OEE number is not enough. Your team needs to understand what caused the loss.

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Difficult to identify why OEE changes
Batch and line performance viewed separately
Downtime impact is difficult to analyze
Rejection and scrap are not clearly connected
Poor-performing operations remain hidden
Production reviews require multiple data sources
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How IOT3SIXTY Helps

Turn OEE Data Into Production Insights

IOT3SIXTY connects production, batch, operation, downtime, quality, and material data into one reporting flow. From One Number to the Complete Picture

Availability - Monitor planned vs. actual production time
Performance - Track speed and cycle-time losses
Quality - Monitor accepted, rejected, and scrap output
Yield - Measure usable output against total production
OEE - Track overall production effectiveness
Downtime - Identify duration and loss reasons
Production Quantity - Compare planned and actual output
Rejection & Scrap - Track quality losses and rejection reasons
Material Consumption - Compare planned vs. actual usage
WHY OEE IS HARD TO ACT ON

A single percentage hides everything that matters

Most production teams can tell you their OEE number. Very few can tell you which shift, which machine, or which batch is pulling it down - and by exactly how much.

The gap between knowing OEE and improving it comes down to data depth. A spreadsheet-calculated OEE tells you what happened. IoT3Sixty tells you why.

Downtime gets logged late or not at all

Manual entry delays mean your daily OEE report is already historical by the time anyone reads it.

Batch and operation data stay disconnected

Line-level OEE can look fine while individual operations run well below target - with no one aware.

Quality loss is invisible until shift end

Rejection tracking happens in batches, not in real time - so speed and quality losses compound undetected.

The OEE Formula
AvailabilityA
×
PerformanceP
×
QualityQ
=
OEEOEE
Availability = (Available time - Downtime) ÷ Available time.Available time = Scheduled time – Non-working time (breaks, PM).
Performance = Actual parts produced ÷ Planned parts possible.Planned qty = Run time ÷ (Std cycle time + Load/unload time).
Quality = (Produced - Rejected) ÷ Produced.Excludes reworked parts from good count.
FREE OEE CALCULATOR

Calculate your OEE in minutes

Enter your production data to calculate Availability, Performance, Quality and your overall OEE score.

1

Availability Inputs

Total scheduled shift duration
minutes
Lunch, tea breaks, warmup, daily PM, etc.
minutes
Setup, breakdown, power issues, no raw material, inspection
minutes
2

Performance Inputs

Machine processing time per part - excludes loading & unloading
sec/part
Time to load, unload and prepare for the next cycle
sec/part
Total parts produced (good + rejected)
parts
3

Quality Input

Parts rejected - exclude reworked parts
parts
OEE = (AVAILABILITY × PERFORMANCE × QUALITY) ÷ 10,000
Key Features

Everything You Need to Understand OEE

01

Batch & Line OEE

View OEE, production, quality, yield, and downtime across batches and production lines

Batch & Line OEE

Operation-Wise Performance

Identify which production operation is affecting overall performance such as Melting → Pouring → Inspection → Cutting

02

Downtime & Quality Analysis

Analyze downtime reasons, production losses, rejection, scrap, rework, and quality results

03

Production & Material Insights

Compare production quantities, OEE trends, and planned versus actual material consumption

04

Performance Scorecards

Compare production quantities, OEE trends, and planned versus actual material consumption

05
How It Works

From Production Activity to OEE Insights

1

Start Production

Set up shifts, lines, machines, batches, and production orders.

2

Execute Operations

Capture production timing, quantities, cycle time, and quality results.

3

Record Production

Track planned, produced, accepted, and rejected quantities.

4

Record Downtime

Capture downtime duration, machine, operation, and loss reason.

5

Calculate OEE

Combine Availability, Performance, Quality, Yield, and OEE.

6

Drill Down

Line → Batch → Operation → Downtime → Quality → Materials.

7

Review Performance

Use reports and analytics to identify areas requiring attention.

Production Visibility

What Changes on the Shop Floor?

What Changes on the Shop Floor?

Better Visibility

See production performance across lines and batches

Faster Analysis

Identify downtime and production losses faster.

Higher Productivity

Identify underperforming batches and operations.

Better Traceability

Follow performance from line to batch to operation.

Smarter Decisions

Use production data to support improvement discussions.

Ideal Fit

Built for Data-Driven Manufacturing Leadership

INDUSTRIES

AutomotiveAluminium & MetalFoundriesDie CastingExtrusionMachining

DEPARTMENTS

ProductionOperationsQualityMaintenanceManagementEngineering

USERS

Production ManagersPlant ManagersProduction SupervisorsOperations ManagersQuality TeamsMaintenance Teams
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WHY IOT3SIXTY?
IOT3SIXTY connects OEE with production, operations, downtime, quality, materials, and analytics.See losses. Compare performance. Improve decisions.
FAQ

Questions Production Teams Ask

OEE combines Availability, Performance, and Quality into one production performance measure.
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Stop Asking “What Was Our OEE?”

See the complete picture behind your production performance. Track the Line. Understand Every Batch. Find the Losses.

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